Flexible PCB Manufacturing Services

Bend & Torsion Resistant

Withstand repeated bending and twisting without internal circuit cracking.

Ultra-Thin Light Design

Minimize device weight and space for compact electronic design.

Flexible Routing Layout

Support irregular routing to break rigid PCB wiring limitations.

Submit your FPC design files and bending requirement specifications, and our engineering team provides DFM optimization and customized flexible circuit manufacturing solutions.

Close-up of a multilayer PCB board highlighting dense traces and via structures.

What is Flexible PCB?

Flexible PCB (FPC) is a fully bendable circuit board made of flexible polyimide (PI) dielectric and rolled copper foil. Different from rigid and rigid-flex PCBs, it has no fixed rigid area and can be freely bent, folded, twisted and wound to fit irregular and limited installation spaces.

  • Pure Flexible PI Substrate

    Adopts high-flexibility, high-temperature-resistant polyimide material to ensure stable circuit performance during long-term repeated bending.

  • Multi-Layer Flexible Routing Support

    Covers single-sided, double-sided and multi-layer flexible circuit structures, meeting wiring demands from simple connection to high-density precision layout.

  • Stress-Free Bending Design

    Optimized trace layout and coverlay protection avoid stress concentration, ensuring fatigue resistance and long service life for dynamic bending scenarios.

Common Flexible PCB Stack-Ups

Graded flexible circuit structures for different wiring density, bending frequency and precision requirements.

Single-Layer Flexible PCB

Entry 1-Layer

Structural Features

Cost-effective single-sided conductive layer flexible structure with simple routing and excellent basic bending performance. It features mature manufacturability, low material loss and stable electrical conductivity for low-demand connection scenarios.

Target Applications

LED light strip circuits, simple keyboard flexible connections, ordinary sensor signal lines

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4 Core Advantages of Flexible PCB

Ultra-flexible circuit solutions to support device miniaturization, lightweight and dynamic bending design.

HDI PCB Manufacturing Capabilities

Quick reference table for prototype, sample, and mass production options. Adjust values per product board type.

Capability Standard Flexible PCB (General Connection) Advanced Flexible PCB (High-Precision & Ultra-Thin)
Min. trace / space 5/5 mil 3/3 mil
Min. Finished Board Thickness 0.1mm 0.05 mm
Layer count 1-2 layers 4-10 layers
Min. Dynamic Bend Radius 1.0 mm 0.2 mm
Impedance Control Tolerance ±10% (General signal) ±5% (Precision signal)
Surface Finishes Gold Plating, Tin Plating Hard Gold, Immersion Gold, Conductive Adhesive

Equipment

Advanced production equipment supporting stable quality, capacity, and reliable delivery.

SMT Line

High-speed SMT assembly for fine-pitch components

Capacity 45K CPH

AOI System

Automated visual inspection for defects

Capacity 99.9% Accuracy

X-Ray Inspector

Non-destructive inspection for hidden solder joints

Capacity 10μm Resolution

LDI Machine

Laser direct imaging for high-precision PCB inner layer patterning

Resolution 25 μm / 12 μm

Laminating Press Machine

Multilayer PCB lamination press for bonding inner cores and prepregs under heat and pressure

Max. Layer 24 Layers

Yongshuo FAQs

The main FPC failure risks are copper trace cracking and coverlay delamination after repeated bending. We use high-toughness rolled copper foil and low-stress PI materials, plus optimized edge routing and stress-relief layout to ensure long-term bending stability.

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