Rigid Flex PCB Manufacturing

Hybrid Rigid-Flex Structure

Integrates rigid soldering zones and flexible bending zones in one unified board.

3D Space-Saving Assembly

Supports folding, twisting and curved installation to reduce overall device size.

High Reliability & Vibration Resistance

Fewer connectors and wiring harnesses improve long-term stability.

Submit your stack-up drawings and design files, and our engineering team delivers customized rigid-flex PCB solutions with full DFM validation.

Close-up of a multilayer PCB board highlighting dense traces and via structures.

What is Rigid-Flex PCB?

Rigid-Flex PCB is a hybrid circuit board integrating rigid FR4 sections and flexible polyimide sections in a single unified structure. Unlike pure rigid or flexible PCBs, it retains stable soldering platforms for component mounting while preserving bendable zones for dynamic assembly.

  • Hybrid Rigid-Flex Integration

    Integrates rigid soldering areas and flexible bending areas into one board to simplify assembly and reduce structural failure points.

  • Standard Symmetric Stack Support

    Supports full series rigid-flex stack structures including 2+2, 4+4, 6+6, 8+8 symmetric stacks and custom asymmetric structures for diverse mechanical layouts.

  • High Mechanical Reliability

    Reinforced flexible substrates and stress-relief designs withstand repeated bending, shock and vibration for long-term dynamic service scenarios.

Common Rigid Flex PCB Stack-ups

Customizable rigid-flex stack structures for different bending frequency, density and mechanical reliability requirements.

Symmetric 2+2 Rigid-Flex Stack (Entry Level)

Standard 4-Layer

Structural Features

The 2+2 symmetric rigid-flex stack features a simple dual-layer flexible core and balanced outer rigid layers. It delivers stable bending performance, mature manufacturability and cost advantages for basic dynamic layout demands.

Target Applications

Consumer wearables, small household devices, and ordinary sensor modules.

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4 Core Advantages of Rigid Flex PCB

Empower compact, shock-resistant and high-reliability electronic products with professional rigid-flex manufacturing technology.

Rigid-Flex PCB Manufacturing Capabilities

Precise manufacturing parameters covering standard and high-end rigid-flex PCB customization for diverse industrial demands.

Feature Standard Rigid-Flex (Symmetric Entry/Mid) Advanced Rigid-Flex (High-Density & Custom)
Min. Trace / Space 4/4 mil 3/3 mil
Rigid / Flexible Layer Range 2–4 rigid layers / 2–4 flexible layers 2–8 rigid layers / 2–8 flexible layers
Supported Stack Structures Symmetric 2+2, 4+4 stacks Symmetric 6+6, 8+8 & custom asymmetric stacks
Min. Flexible Bend Radius 0.8mm (static bending) 0.3mm (dynamic frequent bending)
Max Total Layer Count 8 Layers 16 Layers
Min. Finished Board Thickness 0.5mm 0.25mm
Impedance Control Tolerance ±10% ±5%
Available Surface Finishes OSP, ENIG, HASL ENIG, Hard Gold, Immersion Silver, OSP
Supported Substrates Standard FR4 & Polyimide (PI) High-Tg FR4, Medical-grade PI, Low-Dk flexible laminates

Equipment

Advanced production equipment supporting stable quality, capacity, and reliable delivery.

SMT Line

High-speed SMT assembly for fine-pitch components

Capacity 45K CPH

AOI System

Automated visual inspection for defects

Capacity 99.9% Accuracy

X-Ray Inspector

Non-destructive inspection for hidden solder joints

Capacity 10μm Resolution

LDI Machine

Laser direct imaging for high-precision PCB inner layer patterning

Resolution 25 μm / 12 μm

Laminating Press Machine

Multilayer PCB lamination press for bonding inner cores and prepregs under heat and pressure

Max. Layer 24 Layers

Yongshuo FAQs

Symmetric stacks deliver balanced stress distribution for repeated bending scenarios. Asymmetric custom stacks adapt special installation constraints for irregular structural designs.

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