Upload your dimensioned drawing to Yongshuo’s online platform with the material, cut length, and quantity.
Custom plastic extrusion services
Yongshuo manufactures custom plastic extrusions for your product’s fit, function, and appearance. Specify your cross-section, material, and finish, with engineering support to refine the details.
- Tolerances ±0.010 in
- ISO 9001:2015, ISO 13485, ISO 14001:2015, IATF 16949:2016 certified
- Lead time 1-5 weeks
Choose your extrusion service
Choose the extrusion service that fits your part, with optional machining to meet your assembly requirements.
Rigid plastic profile extrusion
Order rigid profiles made to your cross-section and cut length. Applications include rails, channels, frames, and trim.
Flexible profiles and seals
Specify the fit requirements for your flexible profile. We match seals, bumpers, or edge trim to the required hardness and compression.
Custom plastic tube extrusion
Order rigid or flexible tubing with controlled bores and walls, including multi-lumen sections for separate fluid or cable paths.
Plastic co-extrusion
Integrate a flexible seal into a rigid profile, or request a multicolor or multilayer section. We review material compatibility before tooling.
Extrusion fabrication
Order installation-ready lengths, joined frames, or assembled kits. Specify marking and protective packaging to suit your delivery needs.
CNC machining for extrusions
Add holes, slots, pockets, and mating faces after extrusion. We machine and inspect these features to your drawing datums.
Plastic extrusion capabilities
Check our production limits against your drawing and order requirements.
| Capability | Production capability | Available options |
|---|---|---|
| Profile envelope | Up to 39.4 × 39.4 in (1,000 × 1,000 mm) | Open, closed, solid, hollow, and multi-wall sections |
| Tubing and passages | Round tubing up to 4 in diameter; up to 4 internal lumens | Round, square, rectangular, and multi-lumen tubing |
| Critical profile tolerances | ±0.010 in (±0.254 mm) or better | Set critical dimensions and inspection datums on your drawing |
| Material construction | Single, co-, tri-, and multi-material extrusion | Rigid and flexible zones, clear grades, and custom colors |
| Production lead times | Prototypes: 1 week; low volume: 2 weeks; mass production: 3–5 weeks | Sample approval and repeat production |
| Delivery formats | Continuous profiles, coils, cut parts, and assemblies | Machined features, joined frames, and protective packaging |
Custom plastic extrusion profiles
Custom profiles made to your drawing in your specified material and dimensions
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U-channel
Cable guiding
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C-channel
Edge retention
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J-channel
Panel edging
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L-angle
Corner protection
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T-profile
Panel dividing
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H-joiner
Panel joining
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Z-profile
Offset mounting
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I-profile
Frame supports
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E-profile
Sliding tracks
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F-profile
Panel retention
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Round tube
Fluid transfer
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Square tube
Frame spacers
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Rectangular tube
Cable housings
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Multi-lumen tube
Separate flow paths
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Round rod
Wear components
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Flat strip
Wear strips
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Bulb seal
Door sealing
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P-seal
Perimeter sealing
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D-seal
Enclosure sealing
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Lip seal
Window sealing
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Edge trim
Sheet edge protection
PVC
Specify rigid or flexible PVC for trim, channels, or seals. We review color, hardness, and outdoor exposure with your drawing.
| Color: | |
| Specify for your order | Rigid or flexible grade, UV package, flame retardancy, impact modification, color, and gloss |
| Typical parts | Channels, trim, conduit, seals, window profiles, and cable-management parts |
ABS
Order ABS equipment trim and protective profiles with your required color and surface finish.
| Color: | |
| Specify for your order | Impact, color, gloss, service temperature, painting, printing, and joining |
| Typical parts | Equipment trim, appliance components, protective channels, and structural profiles |
Polycarbonate (PC)
Order clear or tinted PC covers and guards. Specify impact, temperature, and any required flame rating.
| Color: | |
| Specify for your order | Impact, clarity, haze, UV stability, heat resistance, flame rating, and surface quality |
| Typical parts | Light diffusers, guards, glazing profiles, covers, and protective channels |
Polyethylene (PE)
Specify LDPE or HDPE for tubing and protective profiles. Share chemical exposure and any contact-grade requirements.
| Color: | |
| Specify for your order | LDPE or HDPE, UV protection, food-contact grade, stiffness, flexibility, and welding |
| Typical parts | Tubing, liners, wear strips, packaging profiles, conduit, and protective parts |
Polypropylene (PP)
Order PP channels, guides, and lightweight profiles. We review chemical exposure, temperature, and joining needs.
| Color: | |
| Specify for your order | Chemical contact, temperature, living-hinge behavior, impact, color, and joining |
| Typical parts | Channels, guides, laboratory profiles, packaging features, and lightweight sections |
Acrylic (PMMA)
Order clear or frosted acrylic profiles for lighting and display parts. Specify light transmission, diffusion, and surface appearance.
| Color: | |
| Specify for your order | Light transmission, diffusion, tint, surface appearance, and outdoor exposure |
| Typical parts | Light covers, display rails, and transparent trim |
PETG
Order PETG covers, guards, and display profiles. Share impact, clarity, and joining requirements for grade selection.
| Color: | |
| Specify for your order | Impact requirements, clarity, wall thickness, tint, and joining method |
| Typical parts | Protective covers, display channels, and transparent guards |
TPE
Order flexible TPE seals and profiles to your hardness and fit requirements. Send the specified compound or ask us to review a grade.
| Color: | |
| Specify for your order | Compound or grade, hardness, compression set, service temperature, and co-extrusion requirements |
| Typical parts | Flexible seals, cushioning strips, and co-extruded sealing lips |
TPU
Order TPU profiles and tubing for parts exposed to repeated flexing or wear. Specify abrasion, oil contact, and operating conditions.
| Color: | |
| Specify for your order | Hardness, abrasion requirements, repeated flexing, oil contact, and service temperature |
| Typical parts | Flexible tubing, wear strips, and protective profiles |
TPR
Order TPR grips, bumpers, and edge trims with your required feel and flexibility. Send the specified grade or a reference sample for review.
| Color: | |
| Specify for your order | Specified grade, hardness, surface feel, rebound, color, and mating dimensions |
| Typical parts | Grip strips, bumpers, and flexible edge trims |
Extruded part examples
From drawing to finished extrusions
Follow one controlled path from project definition and tooling approval through production, inspection, and delivery.
01
Upload your drawing
02
Build tooling
We manufacture the extrusion die from the released profile. The quotation confirms tooling terms, ownership, schedule.
03
Run samples
We run the specified material through the die, tune process settings, then produce trial lengths for evaluation.
04
Approve sample
Check the trial profile against the drawing, mating parts, surface requirements, application fit before production release.
05
Produce parts
We manufacture the released quantity, complete specified finishing, perform final inspection, then arrange delivery.
Explore Our Plastic Extrusion Workshop
Explore the equipment and controlled production stages behind our plastic extrusion operations. From material preparation and die setup to extrusion, cooling, pulling, cutting, and inspection, each stage is managed to support consistent profile quality and efficient delivery.
- Advanced extrusion equipment
- Professional tooling capabilities
- Manufacturing and inspection facilities
- From prototype to volume manufacturing
Plastic extrusion surface finishes
Color and optical effects are selected with the resin. Printing adds markings or graphics after extrusion.
Smooth extrusion surfaces
Specify a high-gloss, satin, or matte surface. The available result depends on the selected material and is confirmed against the approved sample.
Textured extrusion finishes
Choose a rough or textured surface, including wood-grain or leather-style effects. Texture can also help disguise scuffs during service.
Add inkjet-printed company names, web addresses, product codes, or other identification at specified intervals.
Plastic Extrusions, Made Right
Quality control begins before production with a review of your CAD files, material, profile geometry, tolerances, surface finish, and critical requirements.
Key stages—from die preparation and extrusion to cooling, pulling, cutting, and secondary operations—follow the approved specifications. Finished profiles are inspected for cross-sectional dimensions, cut length, straightness, twist, surface condition, and critical features before delivery.
Supported by 30+ quality engineers, we maintain clear inspection standards from initial review through final release.
- DFM and inspection support
- 20+ inspection instruments
- 30+ quality engineers
- ISO 9001:2015, ISO 13485, ISO 14001, and IATF 16949
Why Choose Yongshuo Among Plastic Extrusion Manufacturers
/01
Consistent Profile Quality
Receive custom plastic extrusions produced through a controlled workflow covering profile review, die development, sampling, production, and final inspection. Critical dimensions, materials, surface requirements, and acceptance criteria are confirmed before production.
/02
Fast Lead
Time
Coordinated tooling, sampling, extrusion, and inspection help maintain lead times of 1 week for prototypes, 2 weeks for low-volume production, and 3–5 weeks for mass production. Final schedules depend on profile geometry, material, tooling, quantity, and finishing requirements.
/03
Engineering
Support
Our engineers review profile geometry, material selection, wall transitions, hollow sections, tolerances, die requirements, and critical features. Early DFM support helps reduce tooling revisions, dimensional risks, and unnecessary secondary machining.
How to order custom extrusions
Review Requirements
We confirm the material, dimensions, tolerances, and surface requirements.
Inspect Samples
Trial profiles are checked for dimensions, surface quality, and fit.
Verify Production
Production parts are inspected against the approved drawing and sample.
Instant Quoting with Yongshuo
Need custom extrusions fast? Yongshuo’s online quoting system makes it easy to select materials, finishes, and specifications in a few clicks. Submit your design and order 24/7 to get custom extruded profiles when you need them.
Custom plastic extrusion FAQs
Find answers about extrusion quotes, tooling, tolerances, and lead times. For help with your project, start a quote on Yongshuo’s online platform.
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